Metal-i-Cast
  Meta-i-Cast | Better Investment, Better Casting  
   Other Casting Processes
  OEM Solutions  
     
 

We offer full range of Casting Solutions including Sand Casting, Grey Cast Iron, Shell Mould Casting and Pressure Die Casting Learn more >

 
     
     
  CNC Precision Machined Components  
     
 
METAL-i-CAST is one of the leading manufacturer of CNC Precision Machined Components. We are capable of short and long term production runs, prototypes and new designs, with preferences towards complex and precision parts and assemblies with thight tolerances.

Facilities
• CNC HONING FINISHING ROUND BORES using abrasive   stones in order to achieve very close  tolerances,
  excellent surface finishes and improved geometry.

• DEEP HOLE BORING producing large, precision bores
  using specialist drill heads and indexable tooling to
  achieve close tolerances, excellent accuracy and very   good surface finishes over very long lengths.
 
 
 
• DEEP HOLE DRILLING producing precision round bores using specialist tooling to achieve close
  tolerances, good surface finishes and greater accuracy over longer lengths than conventional drilling.

• CNC TURNING – MACHINING both internal details and external profiles on any component using a
  variety of specialist tooling.

• EDM DRILLING producing very small, round bores in any hard or soft material and in any shaped
  component by conducting electrical current through brass or copper electrodes.

Inspection & Quality Control
Major refurbishment, expansion and investment have resulted in superb inspection facilities and an extensive range of inspection and metrology instruments.

All equipment is calibrated, traceable to National Standards and complies with the requirements of ISO9000 and Aerospace Standards.

Our comprehensive range of equipment ensures accurate and thorough inspection of all components and includes the following:

Equipments

• QCT CNC Co-Ordinate Measurement Machine (Quantum 6104) with Inspect 2 Cad software & Table
  1000mm x 600mm.
• Taylor Hobson Talyrond 200 with Logitrace
• Mitutoya PJ3005F-100 Shadowgraph Projector with Quadra - Check.
• Mitutoya LHN600 programmable Height Gauge.
• Surtronic 4+ Surface Measuring Machine with print facility.

Other Equipments
• Ultrasonic Thickness and Hardness Testing.
• Bore-Scope Inspection.
• I/D Engraving.
• Full Dimensional Reporting.
• F.M.E.A./ S.P.C. when requested.

Full Range of
• Electrical, mechanical and pneumatic Internal Bore Gauges.
• Internal and external thread gauges.
• Internal and external micrometers.
 
     
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