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We offer full range of Casting Solutions including Sand Casting, Grey Cast Iron, Shell Mould Casting and Pressure Die Casting Learn more >
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Manufacturing Facility |
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METAL-i-CAST has world class infrastructure with Highly mechanized and versatile foundry, state-of-the-art Machine shop with large scale process capability and sophisticated testing lab to produce high quality precision Investment Casting Components. |
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For Manufacturing we have
• Centrally air-conditioned well equipped Wax Pattern Shop, with Fully Automatic and Semi-Automatic Wax Injection Presses.
• Centrally air-conditioned and humidity controlled Shell Room with modern equipment for building strong shells using Colloidal
Silica and Ethyl Silicate slurry systems, and highly reliable Boiler clave for de-waxing.
• Melting Shop for high frequency Induction Melting Furnaces of 300 Kg. capacity, and Aluminium Melting & Holding Furnaces.
• Fettling Shop with Pencil Hand Grinders to Heavy Swing Frame Grinders with facilities for Abrasive Cutting, TIG Welding,
Ceramic Blasting & Shot Blasting, Straightening with Hydraulic Presses etc.
• Heat Treatment facility with a battery of Atmosphere controlled furnaces, Muffle Furnaces, Forced Air Circulated Tempering
Furnaces and Induction Hardening machines for a variety of heat treatment operations like Normalizing, Annealing, Stress
Relieving, Solutionising, Hardening, Case Hardening, Tempering, Induction Hardening, Surface Hardening etc.
• In-house Machine Shop plus Dedicated Ancillaries for precision machining with conventional and CNC machines like Turning,
Drilling, Reaming, Tapping, Milling, Broaching, Honing, Grinding & Tapping.
• Tool Room which includes Spark Erosion Machine and well developed ancillaries, for making precision Dies and Tooling with
multiple cavities using CNC machines.
For Quality Control we have
• Well equipped Chemical Laboratory with Spectrometer for analyzing all chemical elements.
• Physical Testing Laboratory with Universal Tensile Testing Machine, Impact Testing Machine and Machines to
measure
Brinnell, Rockwell and Vickers hardness.
• Metallographic Laboratory featuring Metallurgical microscope with arrangements for photomicrography, micro-
hardness testing and Image Analyzing.
• Air-conditioned and fully equipped Standards Room with Carl Zeiss Co-ordinate Measuring Machine for dimensional checking
of machined and unmachined castings as well as Tools.
• Wax Testing & Development Laboratory for development & process control of pattern waxes.
• Shell Testing Laboratory for checking ceramic and refractory materials, process control and development of
shelling systems including Modulus of Rupture testing.
• Non-Destructive Testing facilities for Magnetic Particle Inspection and Liquid Penetrant Inspection, together with well
developed recognized ancillary facilities for Radiography. |
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